Maintenance work varies considerably from daily operation—all tasks are unique, and automation is typically limited. This often leads to maintenance technicians in direct contact with the machinery in which they work, which may result in security risks.

What is maintenance safety?

For maintenance and operating teams, maintenance safety should be a high priority. Whenever a piece of equipment is used by your maintenance crew they must follow adequate safety procedures. This prevents severe injuries and can effectively keep your facility functional.

Why does businesses implement maintenance safety measures?

There are many reasons why companies use maintenance security measures, which are mostly extremely practical. Here are some of those reasons why businesses give high importance to such safety measures:

Safety of the Workers

Maintaining safety precautions is primarily aimed at keeping workers safe. If maintenance technicians follow the correct procedures, their risk of injury is lowered.

Timely Productivity

Safety concerns not only provoke injuries, but also delays work. If a piece of equipment is broken down and injured, production will be considerably delayed.

You must ensure that your equipment is operating at safe levels in order to keep to your production schedule. Anything else risks unplanned downtime and enormous loss of production.

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Keep Workers’ Peace of Mind

The risk of injury is decreased and workers feel safer when adequate security precautions are in place. You can work with less fear and more efficiency if your operations and maintenance crews know that the machinery they use is safe to use.At the end of the day, you will have a lot of things checked on your list.

Ways to promote workplace maintenance safety

When safeguarding your equipment and personnel, there are several best practices to implement. Six of them are listed below in detail.

1. Follow a timeframe

Keep the safety check schedule regularly. Safety controls should all be carried out on a routine basis with regard to machinery, maintenance tools and personal protective equipment (PPE).

2. Make use of authorization keys   

In terms of maintenance security, access control plays an important role. Risky pieces of equipment with specific authorization should be restricted. Thus, access for those with adequate training can be limited.

There is less risk that a few people will start the device while a technical person repairs the device, if only a handful of people have the code to start and stop it.

3. Require checks on individual devices.

Individually their equipment should always remain in top form, whether a hard hat, a boom or an arc welder. Require employees to regularly check their equipment. Check yourself as often as possible. Purchase toolkits from leading global distributor website, Henchman Products, such as the A&P Mechanical Toolkit that provides safety and quality work delivery.

4. Re-checking for assurance 

Workers should report at the end of the day on their equipment.If a piece of machinery or tool you used had a problem, you should report it. Equipment can be supported by check-out/check-in form. Whenever you look at a piece of machinery, you have the opportunity to tell you anything that could be wrong.

5. Request anonymous comments

In some situations, crew members could be nervous reporting their supervisors’ equipment faults, so it may be best to request anonymous feedback. In this way, someone can say something that will later prevent injury and death.

6. Perform regular training and debriefs

Maybe, in order to improve maintenance safety, regular training is especially necessary. One of the main reasons people don’t use PPE is because they think it is not really necessary for one reason or another. Teaching your maintenance team why certain security measures are needed helps them more fully comply with the standards you set, thereby improving safety.